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Home>>Our Services Accounting Cost Accounting: Meaning, Importance, Types and Methods Overhead Cost: Meaning, Types, Formula, and Ways to Reduce? Overhead Allocation Methods – A Guide for Small Businesses

Every organization incurs overhead costs associated with its business. These costs involve operating expenses such as rent, utilities, administrative salaries, etc.

Overhead allocation involves spreading externally incurred costs across different cost objects. These costs, also known as indirect costs, are incurred in support of various business activities but are not directly assignable to a particular product or service.

Proper overhead charging allows for a fair distribution of indirect costs among different products or services. This recognizes the cost of variation between the products or services offered and facilitates sound decision-making to support the continued existence of business entities in the current competitiveness.

What is Overhead Allocation?

Overhead allocation is the process of correctly distributing indirect costs among various cost objects, such as products, services, or departments. This is critical for small businesses, as it helps them achieve accurate pricing, budget, and profitability analyses.

There is the danger of firms setting wrong prices that fail to reflect the correct value and making wrong decisions on resource commitments that cost profits. For example, a café that sells a number of cups of coffee daily but does not incorporate other overhead charges, such as power bills and equipment repair, into the price may find itself pushed out of business because the overhead costs outweigh the sales.

Examples of overhead costs include:

  • Fixed Overheads: The amount paid for rent, insurance, and administrative personnel salaries.
  • Variable Overheads: Utilities and expendables, maintenance, and repair where it is necessary to use the assets in question.

Overhead allocation distributes all these expenses to relevant products, services, or departments reasonably based on some factor that appears reasonable.

Understanding Basics of Overhead Allocation

Overhead Allocation Basis

The overhead allocation base is the measure, criterion, or standard that is used to spread overhead costs. The basis is a critical factor because it defines how accurately costs are allocated.

Common allocation bases include:

  • Direct Labor Hours: Average total number of hours each of the employees spent in the organization.
  • Machine Hours: Number of operating hours for the machinery.
  • Direct Costs: Total direct costs for the job, which comprises the cost of every physical thing that goes into the job, including material and labor.

The decision of what basis to use to allocate depends on the type of business you are undertaking. For example, using machine hours is correct for a production company, while direct labor hours are correct for a service-oriented company.

Overhead Allocation Rate

The overhead allocation rate determines the extent of overhead cost absorbed for each activity base unit.

It is calculated using the formula:

Overhead allocation rate = Total overhead costs / Total Allocation Basis

Example:

The overhead cost of a business amounts to $30,000, while the direct labor hours recorded amount to 6,000. The overhead allocation rate is:

Respectively: Rate = 30,000/6,000 = $5 per labor hour.

Overhead Allocation Based on the Business Types

The type of business can be used as a major determinant of how overhead costs are to be shared. Thus, there are different methods for cost allocation since different industries have their cost structures and operation models.

An informative illustration showcasing various types of overhead allocation methods used in small businesses. It categorizes overhead allocation based on the nature of the business, such as manufacturing, service, and retail sectors, with examples and diagrams for each type

Service-Based Businesses

  • Allocation Basis: Direct Labor Hours.
  • Why: In service industries, employee time is the greatest cost. In most organizations, facility overhead expenses are apportioned according to actual working hours in projects or customers.
  • Example: A digital marketing agency divides rent and software subscription costs by the time employees spend on each client’s campaign.

Manufacturing Businesses

  • Allocation Basis: Machine Hours.
  • Why: Depreciation and maintenance costs are well-known ways that most manufacturing industries apply machine hours as a basis, as manufacturing depends heavily on equipment.
  • Example: A car parts factory determines each product’s overhead rate according to the number of hours each machine is used.

Retail Businesses

  • Allocation Basis: Percentage of Direct Costs.
  • Why: It is common for retailers to endure organized indirect costs, which make it possible to allocate overhead in proportion to the direct cost, such as the cost of inventory.
  • Example: COGS is a method that has many merits in a clothing store, including its effectiveness in determining utility and storage costs.

Diverse Businesses

  • Allocation Basis: Activity-Based Costing (ABC).
  • Why: Multi-product/ service organizations gain from ABC as it allocates overhead expenses to the activities responsible for the expenses.
  • Example: ABC helps a furniture manufacturing company allocate generic costs, such as design, packaging, and shipping costs, to its luxury and economy products.

Common Overhead Allocation Methods

Overhead allocation is available in many methods, and each method meets various business requirements.

Here are the most commonly used methods, along with their applications:

Direct Labor Hours Method

  • Explanation: Here, overhead costs are absorbed according to the various hours of labor used in a particular product or service.
  • Best For: The kind of businesses that require many workers, for example, consulting agents or service firms that offer specific services.
  • Example: A graphic design agency has developed a system where rent and other expenses are portioned out based on the number of hours used by employees on the specific contract related to the client concerned.

Machine Hours Method

  • Explanation: Overhead is an apportioned WIP7 activity based on the amount of time the machinery spends working on each product or batch.
  • Best For: Manufacturing firms that extensively use equipment.
  • Example: A metal fabrication company decided to apportion maintenance and utility expenses according to the frequency with which the instruments are used within a single batch of products.

Activity-Based Costing (ABC)

  • Explanation: Variable overhead is allocated to activities related to specific products or services produced, such as quality checks, packing, or dispatching.
  • Best For: It is suitable for firms that have multiple operations or deal with different products.
  • Example: One food processing company uses overhead construction for frozen and canned products depending on packaging and storage.

Percentage of Direct Costs Method

  • Explanation: Overhead is apportioned based on a fraction of direct costs, such as material cost and wages bill.
  • Best For: Establishments with moderate fluctuations in their fixed costs.
  • Example: Utility costs are loaded at 10% of the cost of goods sold in a home décor retailer.

Pros and Cons of Each Method

All the overhead allocations have their strengths and weaknesses, which are discussed below, and should, therefore, undergo a suitability review before any business can adopt them.

Below is an analysis of the pros and cons of four common methods:

MethodProsCons
Direct Labor Hours MethodSimplicity: This is easy to apply because in service-based or more focused highly on human resource companies, this is usually easy to measure in terms of the number of labor hours worked.

Relevance for Labor-Driven Businesses: This one links overhead costs to the major expense, the employees, through the use of activity-based costing.
Limited Applicability: This may not hold well for businesses whose cost structure involves much machinery or any factors of production other than labor, such as manufacturing companies.

Overhead Variability Ignored: It makes a complete assumption that the rate between hours of work and overhead expenses is constant, while in practice, overhead expenses change from time to time.
Machine Hours MethodIdeal for Equipment-Intensive Businesses: Helps accurately estimate overhead costs for organizations whose operations depend on machinery such as factories or workshops.

Precision: It prevents Imputing costs on machines to products that rarely, if at all, use the machines in the production process.
Not Suitable for Service Businesses: It does not take into consideration overhead costs, particularly the wage bill. Therefore, it is not suitable for organizations that do not sell physical products.

Complexity in Tracking: Calls for tracking the usage of the machines may be difficult, especially for organizations that do not have efficient working tracking systems.
Activity Based CostingHigh Accuracy: This is designed to point out overhead activities’ specific cost origin, achieving accurate allocation.

Customizable: Good for industries whose processes are many and varied since it spearheads the assignment of expenses in relation to the activity.
Resource-Intensive: Costing In establishing and maintaining an ABC system, several costs may be incurred, such as time and money, which may prove difficult, especially for small businesses.

Complexity: Stiff needs a lot of data compilation and analysis, a test that small businesses might find cumbersome.
Percentage of Direct Costs MethodEase of Use: Very easy to organize as well as easy to set up for small firms, which have no time or adequate knowledge to do it.

Effective for Stable Overheads: It proves effective when overhead cost is less changeable from one accounting period to the next.
Potential for Inaccuracy: It presumes a fixed proportion of direct costs and overhead costs, even if these costs might not be directly proportional to where they are most likely to occur.

Limited Insight: Lacks specificity to some overhead costs. It may misallocate them, and it is also inflexible with changes.

Influence of Overhead Cost Allocations to Cost Sheets

Depending on the approved overhead allocation method, cost sheets reflecting total expenses related to specific products or services are as accurate as the method itself. Overhead allocation in the right way means that the cost sheets point to the correct costs to help in accurate pricing, establishing budgets, and profitability analysis.

  • Accurate Product Costing: The right method does not under or over-allocate indirect costs to cost objects; hence getting it right is a remedy of under threat of over threat of underpricing. For example, a furniture manufacturer who uses the machine hours method assigns more costs to special furniture that takes more time on the machines in order to provide a proper representation of product cost on the cost sheet.
  • Enhanced Budgeting: Cost sheets are created using techniques such as Activity-Based Costing (ABC) to review cost leakage and better plan the budget. For instance, the tech firm that uses ABC might discover that customer support is a clear cost driver and should proactively invest in it.
  • Profitability Insights: Accurate designation emphasizes the organization’s revenue generation for every product or service provided. If overheads are allocated to the wrong accounts, they distort cost sheets and lead to flawed business decisions.

Choosing an appropriate method of allocation will provide cost sheets as a useful tool aiming at financial outcomes and strategic development.

How to Choose the Right Overhead Allocation Method for Your Business

The choice of the overhead allocation method is influenced by the nature of the business, industry type, volume of production, and cost behaviour patterns.

Below are key factors to consider:

  • Industry Type: Service industries usually benefit from the Direct Labor Hours Method, as most of their costs are based on labor. However, manufacturing industries may prefer the Machine Hours Method because they use extensive equipment.
  • Volume and Variety: Companies with several product offerings or providing several services should consider implementing Activity-Based Costing, which is designed to allocate the costs of the activities most accurately. However, since companies may experience a few cost variations, the Percentage of Direct Costs method may suffice.
  • Cost Behavior and Budgeting: Many small businesses may not have the necessary capital required to implement these complex methods for measuring and allocating overhead costs. Thus, they may begin with methods such as Direct Labor Hours or even the Percentage of Direct Costs. Advanced methods such as ABC are suited for organizations that have the resources and ability to compile more elaborate data.

Real-life Example:

An example of how overhead works is Direct Labor Hours; a graphic design firm allocates overheads to the time incurred on the project. On the other hand, a factory manufacturing automobiles faces total overheads regarding equipment by adopting the Machine Hours Method.

Implementing Overhead Allocation for Small Businesses

Showing a small business owner calculating overhead costs with charts, graphs, and a calculator, representing the implementation of overhead allocation methods for small businesses

It should be noted that overhead allocation is complicated, and its implementation depends on the systematized approaches that are followed.

Below is a step-by-step guide tailored for small businesses:

  • Identify Total Overhead Costs: It is important to list all indirect costs in the first instance since the center will be faced with these expenses even when no patients are admitted. These costs can be further divided into fixed overheads and variable overheads for improved comprehension.
  • Select the Allocation Basis: Based on your business model, choose the right allocation basis for your products. For example, labor hours are employed in service industries, and machine hours are employed in operational manufacturing industries.
  • Calculate the Overhead Allocation Rate. Use the formula:

Overhead allocation rate= Total overhead costs / Total allocation basis

  • Allocate Costs to Products or Services: Allocating overhead involves multiplying the overhead allocation rate by the allocation basis of each cost object (s) (products, services, department, etc.).
  • Review and Refine Periodically: Further defining overheads and business operations reveals that they fluctuate across different periods. It is recommended that the general allocation method be reviewed regarding frequency to check its correctness and respond to fluctuations.
  • Leverage Tools and Software: The best way to do this is to create programs on QuickBooks, FreshBooks, or other costing software to help with the process.

Challenges and How to Overcome Them

There are a few challenges and solutions to give you a clear view of overhead allocation: 

Challenge 1: Inaccurate Data Collection

Overhead allocation requires sound data, and many companies have limited or out-of-date records.

Solution:

Automate the tracking of incorporated parameters such as labor hours and machines used. They need to schedule periodic audits to ensure a more accurate check of their data.

Challenge 2: Selecting the Wrong Method

It explains how incorrect selection of allocation methods affects cost spread, hence product pricing and profitability.

Solution:

It is recommended that you use the basic approach to determining your cost, DLH, and then choose other, more rigorous methods for your growing business. Consult with professionals or analyze the cost-driven method to determine which one is most effective in achieving that procedure.

Challenge 3: Overhead Cost Fluctuations

Overs and under-absorption of overhead cost lead to irregular distribution of overheads to cost units.

Solution:

You should update your allocation model from time to time, depending on the changing cost. To remove spikes or blips, rolling averages or seasonality techniques are applied.

Challenge 4: Resource Constraints

Small businesses may not always have the time, skill, or resources necessary to allocate overhead correctly.

Solution:

Introduce efficient and easy-to-use software that will be used in calculation and report generation. Employee training should be given to check this daily, or it should be done by professionals at the time of setting it up and at least once every few months.

Conclusion

Consistent overhead allocation methods are core financial management principles in small businesses. As with any field, by mastering basic knowledge, selecting the proper method of allocation, and using sound plans and steps, indirect costs can be allocated precisely, prices can be set rationally, and therefore, the maximum potential profitability can be attained.

There are always some obstacles to such activities – intern data inaccuracy, pricing changes, etc.- but all these problems can be solved through effective planning, constant review, and the use of advanced technologies. In conclusion, an optimal overhead allocation approach enables organizations to obtain financial transparency and sustain their competitive position within industries.